Complan's procedures and check-lists are supplied with WinPCS". Over 600 international standard procedures to cover QA/QC, HSE, construction completion, pre-commissioning, commissioning, start-up, operations and maintenance. These procedures are based on the best from the nearly 100 WinPCS projects (lesson learned). Some covers strict government regulation requirements and many are in dual languages. Major industries and all disciplines are covered. Utilising these proven procedures can immediately give a substantial cost saving as they eliminate the need for teams of procedure writers.

Deliverables - Procedures - Typical - (dual languages available too)

The following (example) - Oil&Gas - test procedures / records are only a few of procedures that come with WinPCS. A set of procedures are also available for FPSO, High-Speed Rail-Roads, Mining, Fertilizers, Refineries, Copper, Uranium, Gold, Aluminium, Magnesium, Chemical and Water-treatment Plants. All procedures are in both WinPCS (fast printing) or Word for Windows Formats. - Client's own test procedures in any language may be used - WinPCS can easily convert any document represented in other electronic formats. 


Inspection Test Procedure

Construction -Mechanical Completion (MC)

Function Test Procedure

Pre-Commissioning & Commissioning

ARCHITECTURAL

(Foundations upon request)

A001A - Area Completion

A002A - Sanitary Equipment

A003A - Specialist Equipment

A004A - Combined Area Acceptance

A005A - Painting, Systems and Areas

A006A - Fireproofing, Systems and Areas

A007A - Painting Route Markings (By Area)

A008A - Insulation of Walls & Ceilings

DRILLING

D001A - Drilling System Installation

D002A - Drilling Equipment

D003A - Drilling Chemicals

ELECTRICAL

E001A - H.V. Cables

E002A - L.V. Cables ( <1000 v )

E003A - L.V. Switchboard (including SCR switchboard)

E004A - H.V. Switchboard

E005A - Distribution Boards

E006A - Lighting and Small Power Circuit

E007A - Equipment Earth

E008A - Control or Relay Panel

E009A - Control Station / Junction box

E010A - Electric Motor (AC / DC)

E011A - Battery Charger and Batteries

E012A - Inverter

E013A - Generator

E014A - Power Transformers

E015A - Trace Heating Tape

E016A - Electric Heater

E017A - Certified Equipment

E018A - Neutral Earth Resistor

E019A - Earth Loop Resistance

E020A - LV Starter/Contactor

E021A - Miscellaneous Electrical Equipment

E022A - Ladder Rack (By Area)

E023A - Secondary Route, Racks and Trays (By Area)

E024A - Cable Transit Installation (By Area)

HVAC

H001A - HVAC Ductwork Installation

H002A - HVAC Ductwork Air Leakage Test

H003A - Damper Installation

H004A - Heating / Cooling Coil

H005A - Air Handling Unit

H006A -Filter / Coalescer

H007A - Insulation of HVAC Ductwork

H008A - Air Filter

H009A - Humidifier

H010A - Attenuators and Weather Louvers

H011A - Refrigeration Units

H012A - Constant Volume Terminal Boxes

H013A - Grilles Diffusers and Nozzles

H014A - Extract Hoods

H015A - Spray Washer / Mud Scrubbing Unit

H016A - Air Reservoir Vessels Dampers

H017A - Expansion Vessel.

H018A - Fans.

H019A - Heat Exchangers

INSTRUMENTS

I001A - Instrument Inspection - Electronic

I002A - Instrument Installation

I003A - Valves & Ancillaries.

I004A - Orifice Plate Inspection

I005A - Instrument Panels & Junction Boxes

I006A - Instrument Area Completion

I007A - Relief Valve

I008A - Insulation of Instrument Systems

SAFETY

L001A - Portable Fire Extinguishers

L002A - Hosereel & Cabinets

L003A - Hydrants & Hydrant Cabinets

L004A - Deluge Valve skids & Sprinkler Systems

L005A - Fire Water / AF Monitor

L006A - Dry Powder System

L007A - Aircraft Equipment / Fireman’s Cabinet

L008A - Safety-showers & Eyebaths

L009A - Breathing Apparatus

L010A - Lifebuoys, Lifejackets & Cabinets

L011A - Miscellaneous Equipment

L012A - Escape Routes and Signs

L013A - Fire Protection Insulation or liquid

MECHANICAL

M001A - Tank

M002A - Vessel

M003A - Heat Exchanger

M004A - Centrifugal / Positive Displacement Pumps

M005A - Submersible Pumps

M006A - Coupling Alignment

M007A - Pedestal Crane

M008A - Lifting Equipment – General

M009A - Filter / Strainers

M010A - Flare Tips & Spools

M011A - Lifeboat & Davit

M012A - Flange Alignment

M013A - Base Plate

M014A - Miscellaneous Equipment

M015A - Gas Compressor

M016A - Air Compressor

M017A - Insulation of Equipment

M050A - Packaged Equipment Installation

M051A - Packed Equipment Inspection

M001R - Mechanical Alignment Recordings

PIPING

P001A - Testpack Isometric Index

P002A - Piping Installation

P003A - Test Equipment Calibration Certificate

P004A - Flushing and testing Certificate

P006A - Testpack Reinstatement

P007A - Chemical Cleaning

P008A - Hot Oil Flushing

P009A - Insulation of Piping Systems

P010A - Testpack Completion Record

STRUCTURAL

(Foundations upon request)

S001A - Main Structural Completion

S002A - Doors & Hatches

S003A - Cathodic Protection

S004A - Insulation (Lagging) Walls & Ceilings

TELECOMS

T001A - Field Device Installation Check

T002A - Equipment Rack Installation Check

T003A - Cable & MDF Installation

In addition to the above ITRs comes Vendor specific tests and calibration sheets.


ELECTRICAL

E001B - H.V. Cables

E001R - H.V. Cable Record Sheet

E002B - L.V. / H.V. Switchboard

E002R - L.V. / H.V. Switchboard Record Sheet

E003B - Distribution Boards

E004B - Lighting Circuit

E005B - Small Power / Socket Circuit

E006B - Control Panel

E007B - Motor Circuit

E007R - Motor Circuit Record Sheet

E008B - UPS / Battery System

E008R - UPS / Battery System Record Sheet

E009B - Generator / Alternator

E009R - Generator / Alternator Record Sheet

E010B - Power Transformer

E010R - Power Transformer Record Sheet

E011B - Heat Trace Circuit

E012B - Electric Heater

E013B - Miscellaneous Equipment

E014B - Protection Relay Circuit

E014R - Protection Relay Circuit Record Sheet

HVAC

H001B - HVAC System (Static Check)

H002B - HVAC Fire Dampers & Panel (Test)

H003B - HVAC Dampers & Panel (Test)

H004B - HVAC Heating / Cooling Coil

H005B - HVAC Air Handling Units

H006B - HVAC Filter Coalescer & Air Filter

H007B - HVAC Electric Heater & Panels

H008B - HVAC Humidifiers & Panels

H009B - HVAC Fans

H009R - HVAC Fan / Motor Test Record Sheet

H010B - HVAC Package Air Conditioner (UPS, Refrigeration, AHU)

H011B - HVAC Constant Volume Terminal Boxes

H012R - HVAC Air Volume Ductwork Traverse Record Sheet

H013R - HVAC System Performance - Branch Duct Balance Record Sheet

H014R - HVAC System Performance Terminal Balance Record Sheet

H015R - HVAC Area Pressure Test Record Sheet

H016R - HVAC System / Area Temperature Humidity Record Sheet

H017R - HVAC System / Area Noise & Vibration Record Sheet

H018R - HVAC System Performance Record Sheet

INSTRUMENTS

I001B - Instrument Loop Check

I002B - Control / Shutdown Logic Test

I003B - System Interface/Interlock Check

I004B - HVAC Dampers Loop Check

I005B - Fire & Gas Detection / General Platform Alarm Information Test

I006B - Fire & Gas System Logic Test

I007B - Sprinkler System Test

I008B - C02 System Test

I009B - Instrument PSV Check

I010R - Instrument Calibration Record Sheet

I011R - Instrument Set Point Change Record Sheet

SAFETY

L001B - Portable Fire Fighting Equipment

L002B - Deluge Valve Skids & Sprinkler System

L003B - Firewater / AFFF Monitor

L004B - Dry Powder System

L005B - Safety shower & Eyebath

L006B - Safety Equipment

L007B - Escape Routes and Signs

MECHANICAL

M001B - Tank

M002B - Vessel

M003B - Heat Exchanger

M004B - Centrifugal / Positive Displacement / Submersible Pumps

M005B - Coupling

M006B - Crane

M007B - Lifting Equipment

M008B - Filters / Strainers

M009B - Lifeboat & Davit

M010B - Packaged Equipment

M011B - Air Compressor

M012B - Compressor Train

PROCESS

P001B - Process System Installation

P002R - Test Certificate (Gross Air Leak Test)

P003R - Test Certificate (N2/He Leak Test)

P004B - Witnessed Joint

P005B - Valve Interlocking System

TELECOMS

T001B - GA/PA System Commissioning Onshore

T002B - System Commissioning

T003B - GA/PA System Commissioning Offshore

T004B - PABX System Commissioning Offshore

T005B - Communication System Commissioning Offshore

T006B - Entertainment System Commissioning Offshore

In addition to the above FTCs comes Vendor specific tests and calibration sheets.


OPTIONAL

The following documentation can be provided :

 

  • Hazop

  • MC-Manuals

  • Pre-Commissioning Manuals

  • Commissioning and Start-up Manuals

  • Maintenance Manuals

  • Maintenance Instruction

  • Work-packs.